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Freeze Tape Casting

Freeze Tape Casting Manufacturer:

A materials science company specializes in creating foams with specific porosity for use in electric vehicles, batteries, thermal interface materials and ceramic-metal interfaces. Utilizing a TECA thermoelectric cold plate as a component within the freeze tape caster ensures the manufacturing process remains environmentally friendly. Peltier cold plates use no freon, coolants, or chemicals of any kind. In this example, the customer has slightly modified a commercially-available, off-the-shelf (COTS) TECA cold plate to reach the desired -10C set point.

Read moreFreeze Tape Casting

CONDENSING VAPOR

Condensing Vapor: AHP-470CP in Laboratory Reactor Instrumentation

condensing vapor   cooling vapor stream

In a chemical process (catalysis), the customer uses several TECA Model AHP-470CP Cold Plates to condense methanol out of a vapor stream and collect liquid in the 100 mL glass vessels shown. The AHP-470CP offers a convenient small size and is customizable to the end user’s needs.

Please see the “Options” section on the product data sheet to learn more.

Equipment Testing & Maintenance

Equipment testing and maintenance:

Equipment Testing & Maintenance  Electronics Testing & Maintenance

Three AHP-1200CPV Cold Plates are running continuously and in tandem at 17 °C to monitor satellite equipment. The customer has added air deflectors of his own design. TECA offers standard air deflectors as well. The customer applies approximately 50 watts of heat to the cold plate.

COOLING MOUNTING WAX

Cooling Mounting Wax:

cooling mounting wax cooling mounting wax

 

A product design engineer at a medical device company needed a way to cool wax blocks holding film. The wax is printed directly onto the customer’s aluminum tray. Before discovering TECA products, the customer was placing the aluminum tray in a refrigerator and mechanically removing the wax by scraping it off with a metal blade.

TECA’s AHP-1200CP Cold Plate is a better solution. The customer is happy to have found an affordable cold plate to dedicate to his cooling task.

Please view the video provided by our customer to see how quickly and easily the wax is now removed (no more scraping!).

COOLING WAFER

Cooling Wafer:

The adjustable feet on this AHP-1200CP Peltier cooling plate (thermoelectric cooling plate) made life easier on the factory floor.

Customer wafers needed cooling at the end of processing and the feet brought the cold plate up to the perfect height to match the production mechanisms. Just a little option that TECA is ready to provide to make the products we build work for you.

ANODIZING ALUMINUM

Anodizing Aluminum:

anodizing aluminum
A technological university in Asia chose TECA’ s thermoelectric cooling Model AHP-800MSP Magnetic Stirring Cold/Hot Plate to anodize aluminum. The researcher’s process required a temperature of 10 °C.

The AHP-800MSP‘s universal input voltage feature (100-240 VAC) allows it to be used anywhere, making it a perfect, off the shelf choice for our customer in Asia. He wrote to us: “It is quite good. Also the manual is quite clear and quite user-friendly. Thank you.”
Unique to this product is the adjustable nature of many of its features: stir-bar speed, fan speed (for noise reduction), temperature sensing (internal or external) and more.

The AHP-800MSP can even accept beakers of various size by adding optional sleeves. The solid-state thermoelectric construction is low-maintenance. There are no filters to change and no moving parts except for the fans. Our products use robust thermoelectric modules and boast a long service life.

QUICK COOLING OF A LOAD FROM 100 °C

Quick Cooling of a load from 100 °C

quick cooling quick cooling

 

A company specializing in hydrogen fuel cell technology required fast cooling of a fixture. The fixture is bonding multiple thin materials and can be heated up to 100 °C. The fixture needed to be cooled to the point where it could be handled by technicians—within a 5 minute time frame. Using two AHP-1200CP Cold Plates from TECA, the customer has created a system where a heat sink is cooled on one AHP-1200CP Cold Plate while a hot fixture is sandwiched between a second AHP-1200CP Cold Plate and a pre-cooled heat sink.

The customer reports being very happy with the TECA Cold Plates—the system is cooling in about 4 minutes!  The AHP-1200CP Cold Plate is an economical, easy to use product when maximum cooling is required, without a temperature controller. 120 VAC, 240 VAC and 24 VDC versions are available.

INDUSTRIAL ADHESIVE COOLING

Industrial Adhesive Cooling:

industrial adhesive cooling

These folks needed to cool a thick fluid that ends up being gaskets when robotically dispensed. A custom version of our AHP-1200CP fit the bill perfectly. Now the product is dispensed consistently because of the temperature control provided by thermoelectrics.

STIRRING COLD PLATE

Stirring Cold Plate:

A Peltier stirring cold plate was needed to cool liquid inside a standard 1000 ml plastic tank and maintain the class 100 clean room rating. They desired a custom designed thermoelectric stirring cold plate with integral variable stir speed control, temperature control, alarm and remote sense capability.

stirring cold plate stirring cold plate

TECA is glad to participate in custom and OEM product development. Over the years we have come up with some innovative and novel solutions for our customers. This product was developed from scratch for a start-up company in the field of pharmaceutical development. This TECA cold plate apparatus was designed and built for use in a clean room facility. The controls are ergonomic. The user can easily adjust controls for stir speed, timing and temperature even while wearing clean room garb and sterile gloves.

COOLING GAS FLOW

Cooling Gas FLow:

A potential customer expressed interest in a cooling/heating system for an aerosol flow tube envisioning a 1 inch OD, 0.875 inch ID stainless steel flow tube mounted inside a 2-2.5 inch ID pipe (likely also stainless steel and insulated on the outside) capable of controlling the tube at temperatures ranging from roughly 5 °C to 40 °C at an ambient temperature of 25-30 °C.  We are measuring the change in particulates in the air due to the temp change.

cooling gas flow cooling gas flow

Standard liquid chillers were first offered along with technical design assistance. The requirements led to direct contact cooling as being a good solution. Standard cold plate products and controllers were offered which led to this request for a custom package. “We would like to have the flow tube sandwiched between the cold plates with the temperature controller and power supplies attached in a similar manner so that we only need attach the temperature controller (the TC-3400 appears as if it will work) to a computer so that we can change the set points remotely.

Is any of this even possible or am I dreaming in Technicolor?” We advised him that the best dreams were in color. Preliminary design work was done and a quote prepared. Shortly thereafter an order was received; design documents were completed and sent to production. Less than 3 months after the initial contact the product was shipped. Several months later a follow up was made with this response.

“Things are doing really well. It does exactly what we wanted it to do, and is much more efficient and better than we hoped for. We’re very happy!

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