TECA Corp.
4048 W. Schubert
Chicago, IL 60639
T: (773) 342-4900
T: (888) 832-2872
F: (773) 342-0191
Thermoelectric Air Conditioner Applications
 

COMMUNICATIONS:

 Maintain the temperature of a battery bank in a Class 1 Division 2 explosion proof environment to power portable communications equipment. A special purpose vehicle manufacturer needed to maintain the temperature of a bank of batteries to maintain maximum performance. peltier cooler

 

With our recommendation, the customer selected the TECA Model AHP1800XP, because it is the only NEMA4X air conditioner available off-the-shelf, which is also certified for C1D2 use.  The power source was able to meet the requirement of operation in a Class 1 Division 2 explosion proof environment, to support portable communications systems at car racing venues.

 

 


HAZARDOUS ENVIRONMENT:

A custom design solution based on a standard thermoelectric air conditioner AHP-1801X was developed to meet European hazardous environment specification (ATEX) for a customer that was in need of such a system in a very short time.CID2 air conditioner

 

 

 

 


CORROSIVE ENVIRONMENT:

thermoelectric cooling peltier cooling

The AHP-1802XPHC-2 met the customers need in an application where other similar products could not function due to extreme corrosive environment. The TECA design team in a short notice was able to provide a solution based on a standard AHP-1800X thermoelectric air conditioner.


KIOSK:

Pictures below show a 4 year-old outdoor kiosk that is located in a zoo in the Sonoran Desert. The kiosk holds a computer and LCD screen, both generating heat, both mounted within an inch of each other. This active heat load coupled with the high ambient temperatures create a significant need for cooling. TECA's model AHP-1800XE Thermoelectric Air Conditioner has proven to be a reliable solution. Our customer raves “I had zero problems in past years, not even one tech. call. During the summer time here, when outside temperatures reach 95-110F, and surface of the kiosk gets as high as 125F, the LCD, computer and other components were running cooler than the components in our indoor kiosks.”

kiosk cooler kiosk air conditioner
peltier kiosk cooler kiosk cooling

ROBOTICS:

An industrial plant uses robots in its juicing and bottling process. The robots continuously overheat and shut off. The environment is dirty and 240 VAC is the only available input voltage.
peltier cooling
TECA’s AHP-1801X Air Conditioner offers dual voltage capability and a rugged hot side fan that can handle NEMA-4X and corrosive environments. The customer is able to use the built-in temperature controller to keep his robots at a cool 25C.


COOLING GLOVE BOXES:

A customer manufactures a range of glove box systems for atmosphere control applications in clinical and industrial environments. TECA air conditioners are a vital component on a variety of the glove box models that this customer produces. Standard and customized versions of TECA air conditioners from the AHP-1800-Series are used to control the glove box temperature to below ambient. Clinical applications primarily revolve around cell and bacterial studies within cancer research, bio-fuels studies, sleep apnea, anaerobic microbiology research and clinical applications etc. Industrial applications include product weighing or assembly with humidity and temperature maintenance.

AC for glove box glove box cooler
peltier for glove box thermoelectric cooling

MILITARY:

The 2.4 Meter Mobile SATCOM Tactical Terminal (MSTT) is a lightweight, stand alone, trailer-mounted tri-band SATCOM terminal available to support worldwide, quick deployment satellite communications through military and commercial satellites. military air conditioner

It also uses a customized version of the solid state air conditioner AHP-1801X.  It was designed and qualified for worldwide operation in tactical military environments.

 

 

 

 

 

 


ROOFTOP EQUIPMENT ENCLOSURE:

military cooling peltier cooler thermoelectric cooling

As of this writing, the system has been operating trouble free for over 90,000 hours.
Back in March of 2001 TECA Corporation engineering team set up a test to evaluate functionality and life of it’s then new XEseries of solid state thermoelectric air conditioners under real life out door environment conditions.
Model AHP-1800XEHC Heat/Cool air conditioner was chosen as a representative model.


WIND TURBINE:

The applications for AHP-1802XE’s are Vestas wind turbines, one located in Greece and one in the south of Japan. "thermoelectric coolingWe are installing sensitive measurement equipment, and need to control the inside temperature of the measurement panel. One panel is in each of the rotors in the hub and the two others are in the nacelles (rotating and non rotating). We have just decided to make the two panels into one in the nacelle (where the panel in not rotating)."

 

 

 


TRUCK PROCESSING TERMINAL:

pletier cooling To keep sensitive electronics used in truck processing terminals in safe and operable temperature range a system integrator company uses TECA AHP-1800XEHC peltier based cooling and heating system.  This system minimizes truck processing time, and maximizes user productivity.

 

 

 


LARGE LCD SCREENS:

peltier cooling TE cooling
thermoelectric cooling thermoelectric air conditioner

Specializing primarily in the food and beverage processing industries, one of our longtime customers uses TECA air conditioners in several applications. These include cooling or heating LCD screens, desktop computers, thin clients, and KVM kiosks. The locations of these applications are indoors, outdoors, in cold rooms and baking areas. TECA's comprehensive line of air conditioners fit the bills. We offer each model in different configurations according to the customer's need regarding input voltage, mounting and application environment.


 

STEEL MILL:

The steel company from Maryland had some enclosures with 4 drives each on some cranes.  The high temperature in the steel mill was causing excessive shutdowns. Leaving the enclosure open in this sort of environment just wouldn’t do.  Nor would conventional air conditioners survive the shake rattle and bake of the electrical enclosures on theseTE cooling overhead cranes.  On top of all that the only power they had was a widely varying 250 VDC.  Which we found out later had some very nasty spikes which caused everyone a few headaches.  But the headaches were cured and the customized FHP-1500XE solid state air conditioners continue to run.  How could the company afford custom units?  With a streamlined approach where design engineers and the end users actually communicate on a frequent basis with known goals, expectations and commitment from each end.  TECA loves happy customers.

 

 


AERONAUTICS:

A leading military and aeronautics contactor needed a cooling solution for an enclosure which would be on a high altitude vessel. The system would be exposed to high winds and ambient elements present in the altitude.

military case cooler

Working with the customer; TECA sales and engineering team designed a cooling solution with specific intake and exhaust characteristics along with custom paint and finish process that could withstand the conditions it will be exposed to.


 

ANALYZER COOLING IN HARSH ENVIRONMENT:

harsh industry cooling

TECA’s Model AHP-1202XEHC Thermoelectric Air Conditioner provides accurate heating and cooling for the customer’s analysis machine. The environment is harsh: it is in a cement plant. The customer’s product quickly analyzes composition of raw materials, allowing for increased productivity. TECA’s AHP-1202XEHC provides reliable thermal management within a harsh environment. The AHP-1202XEHC has an industrial grade sealed fan and sealed hot side components, allowing for frequent wash down (NEMA-4). The solid-state construction is the perfect low-maintenance solution for hard-to-access areas. There are no filters to change and no moving parts except for the fans. TECA air conditioners use robust thermoelectric modules and boast a long service life.


PORTABLE SECURITY EQUIPMENT:

portable cooler portable cooling

Site monitor and security equipment for oil fields and transfer stations needed more security.  A portable enclosure housing cameras, WI-FI access, antennas and a Mac Mini computer inside leveraging the Mac platform to provide virtually instant access, hi speed, via "Wild Blue".

The system will be like a watchdog that they can strap on wherever they need the monitoring.  With a slight modification an AHP-1200XE thermoelectric cooler provided the best solution while keeping the NEMA-4 rating of the enclosure.


FOOD PROCCESSING:

A European manufacturer of special equipment for processing fruits and vegetables needed to cool sensitive electronics on their line of produce-processing machines, which sort products by color, size and weight.
TECA Model AHP1200XE solid state air conditioners were selected.
The equipment in use is washed down frequently, so the Model AHP1200XE is ideal because it is designed to meet NEMA4 and suitable for wash-down environments, while it also carries the CE Mark.

 

 

 


PLC ENCLOSURE:

PLC cooler PLC cooling

A customer needed to cool a PLC enclosure housing critical electronics controls. They needed to keep the temperature of the enclosure in a safe range for the critical components. TECA's AHP-1200 series off the shelf air conditioner provided the cool capacity and ease of installation they needed.


RUGGEDIZED MILITARY APPLICATION:

Sometimes it just takes a long time to get to the heart of a problem.  A “quick quote” for two thermoelectric air conditioners came into our sales team.  It was responded to and followed up. The application was reviewed, a quote was made and an order placed.  Only after did we learn that the hard requirements they were looking for were:1) Dual adjustable temperature control (heat and cool) 2) 28 VDC operation and 3) Military environment.  Fortunately the selections within TECA’s enclosure air conditioner family are large.  The military Contractor borrowed a unit from TECA’s loaner stock and based on that success, placed an order.  It was then that we found a problem.  It seems that the application was to cool some sensitive electronics out on a 200 meter DC input which caused droop in the input which in turn caused a ringing in the circuits.  The new digital monitors being used were susceptible while the older tube monitors had no issue.  Working with the customer it was determined that by changing the controller to a ruggedized PWM controller all problems were solved.


MILITARY PROJECTOR:camera cooler

A ruggedized enclosure for a military video projector caused excessive heat to build up from the high wattage bulb. A more rugged version of TECA's AHP-1200FF thermoelectric cooler / solid state air conditioner is used by military to cool a projector.
For detail information such as inlet and outlet air temperatures etc.... open the PDF file by clicking on the picture.

 

 

 

 


PAPER MILL:

The environment of a paper mill is hostile to most equipment. Could a thermoelectric cooler stand up to such conditions?
TECA Model AHP-1200X Solid State Air Conditioner is a perfect solution.thermoelectric cooling

This TECA model AHP-1200X was returned to TECA for evaluation, after over 120,000 hours of duty. It just did not seem to cool as much any more. As a matter of fact, it was originally put to work in 1992 cooling an electronic enclosure in a paper mill.

The customer was sure it needed to be replaced, but sent it back to us to see if anything could be salvaged. In our inspection we found that the hot side heat sink was fouled with 14 years of newsprint sludge. Once the goop was cleaned out and the fan was free to spin; the unit ran like a charm!

 


HARSH ENVIRONMENT APPLICATION:

 

peltier air conditioner TE cold plate thermoelectric cooling

The maker of some of our favorite corn chips used TECA’s AHP-1200X for years in severe hose down environments.  They now had a similar requirement where they wanted to minimize any cleaning and were willing to entertain a liquid cooled LHP-1200XE solid state air conditioner.   The unit fit into the same area and footprint as its air cooled cousin and provided greater cooling capacity.  This customer added a valve on the water inlet to provide water flow only when cooling was required.  The units have been in service for years.


 
 

ALARM ENCLOSURE:

The alarm enclosure was for fire safety and switches. The transparent plastic enclosure was supposed to be accessible and secure while being cooled to desired temperatures under some of the harshest conditions, firefighting, where extremes of heat and harsh hose down conditions exist. The enclosure was selected already, load known, temperatures OK.  Everything was fine except the closest stock unit didn’t quite fit and it needed a few extra bells and whistles to provide the redundancy needed.  Taking the standard FHP-750XE air conditioner design, adding an extra circuit and modified sheet metal was all it took.

cabinet cooler cabinet coolers

LAB MEASURMENT EQUIPMENT:

A world's leading international supplier of equipment, controls and parts to glass container industry uses the peltier air conditioner model FHP-750XE in a statistical sampling and lab measurement product.  A MiniLab Automatic Sampling installation works in conjunction with the production’s online inspection equipment and a Factory Process Control System.  The MiniLab Controller communicates to the Process Control System which then sends a container “request” to upstream online inspection systems equipped with mold number readers.  The “requested” containers are transferred to the MiniLab sampling conveyor using container ware selectors. 

peltier cooling system

With broad-based expertise in glass container forming, glass conditioning, gob forming, ware handling, cold end inspection, refractory parts and quality assurance, the company's machines and systems are established as standard products worldwide. The FHP-750 has been working fine for them for years.  Reasons for its selection are its reliability and ability to operate in high ambient temperatures.

 

 

 


 

OUTDOORS KIOSK:

kiosk coolingkiosk cooler

An original equipment manufacturer designed a new outdoor information kiosk and required a small cooling solution, before they could start up manufacturing.
We consulted with the customer's engineers and recommended TECA Model AHP-300XE, to provide the necessary cooling in a compact size. The AHP-300XE is an ideal choice for the application because it is a NEMA4 solid state air conditioner, designed for outdoor use.


MILITARY COMMUNICATIONS:

A branch of the US military had a need for cooling a small enclosure containing a critical voice communication system. The shipboard system had to be resistant to salt water corrosion as well as pass stringent shock and vibration testing.

military cooler Modifications to TECAs AHP-300X solid air conditioner allowed the unit to meet specializing and air flow requirements and pass these tests.  The challenge was to overcome the small available space both inside and outside the enclosure.  The heat sinks were turned so that the heat rejection air flow and internal cold side air flow moved in different directions.  

This unit is a prime example of how flexible Team TECA is when customer needs require customization of standard products.

 

 


WATER QUALITY MONITOR:

The system pictured below is used to automatically collect and analyze water samples for water quality monitoring purposes. The system can be powered from the grid or from the attached PV system. The TECA AHP-300 air conditioner is located within the enclosure and is used to keep critical internal components cool during the summer months.

panel cooler


SURVEILLANCE:

Video cameras needed to function in an environment beyond their rated temperature range. One of our customers wanted to position cameras to observe a process from a location not safe for operators to go. The customer is a rubber manufacturer and the camera location was too hot for the cameras to work in. The customer had the cameras, but had no suitable enclosure, or cooling apparatus.

camera housing cooler camera cooling system

TECA adapted a tiny air conditioner based on Model AHP150XE to mount to a standard commercial enclosure. The package was completed by retrofitting the cameras with insulation and special cooling units. The design satisfied our customer’s needs to a “T”.


ELECTRONIC IMAGING:

peltier air conditioner video cooling

A leading manufacturer of video cameras and mobile electronics communications for law enforcement needed a dependable thermoelectric cooler.The company had been “thrown for a loop” when their previous thermoelectric vendor admitted that they couldn't meet the delivery promised on a standard cooling assembly.
One week and several phone calls later, 16 customized assemblies based on TECA's model AHP-150FF were delivered in time for testing and installation.


 
 
 

EMERGENCY VEHICLES:

peltier air conditionerKeeping sensitive electronic instruments and equipments at optimum operating temperature range often is one of the most important issues in designing an enclosure system housing the instruments.  A manufacturer of first response vehicles was able to maintain it’s sensitive electronics in safe operating temperature range using a custom peltier cooling system designed by TECA Corporation.

 

 

 


COMMUNICATIONS:

A major manufacturer of communications equipment was to go into production of special equipment enclosures, then encountered unforeseen problems with overheating electronics deep inside. The customer wanted air conditioning, but specified that no part of the air conditioner could protrude outside of their enclosure. custom peltier cooling

 

 

TECA designed a little air conditioner inside ducts for hot air exhaust. This way the air conditioner is actually housed entirely inside the enclosure and our customer continues production.


NUCLEAR PLANT:

To cool equipment used for quality control inspection of pipes in nuclear energy plants. solid state coolingEvaluating the condition of pipes in nuclear power plants can be time consuming and costly. Automated and remote guided methods are available. Much of the electronics for the job must be rugged and durable, capable of handling many environmental conditions.

 

TECA designed, tested and built a system around standard portable cases. The unit shown is the prototype of the production unit, built into the top of a transportation case.
Doing the design and prototype work of this nature often leads to happy customers and production jobs for TECA, as it did in this case!

 

 


AVIONICS MAINTENANCE:

The task was to create a portable cooling system for diagnostic equipment to allow troubleshooting of avionics systems while still installed. Troubleshooting and diagnosing avionics problems is hard enough on the bench. To save valuable time, technicians would rather get it done while the electronics are still in the aircraft. Also, under harsh environments, it is difficult to keep cutting edge electronics functioning the way they should.Transport case cooling

 

When it came to the type of portable cooling for the diagnostic equipment required for these jobs; a navy contractor came to TECA for the solution. We helped design and build the solution shown in its prototype form around the portable enclosure. TECA completed the project on a tight schedule, which called for teamwork and attention to detail.

 


MILITARY TROOP TRANSPORT:

thermoelectric cooler peltier cooler thermoelectric system

It was 1994 and a military contractor came to TECA with a problem.
The existing Freon based refrigerators used in troop transport galleys had a MTBF measured in months. They had recognized the potential of thermoelectrics and contracted with a vendor to design and build refrigerators for them. The problem came when the original vendor's product failed to live up to its potential. TECA was approached and given only several months to design, build and test three prototype refrigerators for the first new galley. Less than three months later with test data in his hands and three refrigerators in the back of his truck a TECA rep delivered the goods. Eightteen years later the military and it’s allies around the world are still flying these same refrigerators.


COMPACT MILITARY AIR CONDITIONER:military peltier cooler

The contact to engineering read pretty much like this:
Wants A/C, 17.5 x 5.5 footprint, 150 W @ 0 Dt, He is in a hurry, Desert Application
Unit will require transport in, then it will sit for months, then it will go somewhere else
Single set point 35 C control?
Size, can go 6" on the outside, told him about AHP-1200, he said they didn't choose because of no DC, I said we'd make it DC, He's off checking if it'll fit now.
Nope, won’t fit, air flows are bad
24 VDC
running off generator
NEMA 4X
Mil grade fans
50 C max
urgent need
A little more than month later the order was placed and about 6 weeks after that a batch of custom air conditioners was being shipped.


 
 
   
 
 

Catalog | Sizing Software | Manuals | Applications | Site Map | Privacy Policy | Testimonials | Contact
© 2010 Thermoelectric Cooling America Corporation. All Rights Reserved.