INDUSTRIAL ADHESIVE COOLING

Industrial Adhesive Cooling:

industrial adhesive cooling

These folks needed to cool a thick fluid that ends up being gaskets when robotically dispensed. A custom version of our AHP-1200CP fit the bill perfectly. Now the product is dispensed consistently because of the temperature control provided by thermoelectrics.

FLOW CHEMISTRY / OEM PRODUCT

Flow chemistry/OEM products application:

flow chemistry, cascaded thermoelectric cold plate

A European company specializing in equipment for the continuous flow chemistry market required extreme temperatures for a new product. Integrating a customized version of TECA’s Liquid Cooled Cascaded Cold Plate made the customer’s product possible: they are able to reach temperatures from minus 70 °C to plus 80 °C.

The customer reports that their new continuous flow reactor allows for the use of flow chemistry in many applications, achieving quicker results safely and with better control.

TISSUE DISSECTION

Tissue Dissection Application:

AHP-1200CAS used in tissue dissection

We used TECA’s AHP-1200CAS three stage cascaded thermoelectric cold plate system to facilitate dissection of frozen human postmortem brain slices for extraction of protein for Proteomics research. Because we were trying to select specific regions without damaging the rest of each small specimen, it was important for us to maintain the integrity of the specimen during dissection.

Working in a lab at normal room temperature, we found that a constant temperature of -18 °C was ideal for this work (-20 °C was too cold, and warmer than -18  °C made the tissue start to melt). It would have been impossible to maintain such a precise temperature outside of a Cryostat without the cold table. It was immensely easier to perform the dissection on the cold table, and of course also much easier to wipe down the cold table than to clean a Cryostat.

BEVERAGE COOLER

Beverage Cooler application:

beverage cooler system beverage cooler TE cooler

 

The beverage cooler application challenge was to keep concentrated beverage container located next to a hot water tank cool in a high volume OEM application. TECA has the flexibility and resources to manufacture custom OEM thermoelectric cooler (peltier coolers) assemblies intended for use as part of a customer machine, apparatus, or system. This OEM assembly is made by TECA in production runs in the thousands. It is not ours, so to protect the privacy and identity of our customers we can’t give too many details here.

This assembly is part of a beverage service product which is shipped worldwide by a well known consumer products company. TECA furnishes the cooling “engine” which refrigerates the beverage product to be dispensed, and the OEM builds finished machinery in their own plants.

COOLING GAS FLOW

Cooling Gas FLow:

A potential customer expressed interest in a cooling/heating system for an aerosol flow tube envisioning a 1 inch OD, 0.875 inch ID stainless steel flow tube mounted inside a 2-2.5 inch ID pipe (likely also stainless steel and insulated on the outside) capable of controlling the tube at temperatures ranging from roughly 5 °C to 40 °C at an ambient temperature of 25-30 °C.  We are measuring the change in particulates in the air due to the temp change.

cooling gas flow cooling gas flow

Standard liquid chillers were first offered along with technical design assistance. The requirements led to direct contact cooling as being a good solution. Standard cold plate products and controllers were offered which led to this request for a custom package. “We would like to have the flow tube sandwiched between the cold plates with the temperature controller and power supplies attached in a similar manner so that we only need attach the temperature controller (the TC-3400 appears as if it will work) to a computer so that we can change the set points remotely.

Is any of this even possible or am I dreaming in Technicolor?” We advised him that the best dreams were in color. Preliminary design work was done and a quote prepared. Shortly thereafter an order was received; design documents were completed and sent to production. Less than 3 months after the initial contact the product was shipped. Several months later a follow up was made with this response.

“Things are doing really well. It does exactly what we wanted it to do, and is much more efficient and better than we hoped for. We’re very happy!

COOLING FLUID FLOW

Cooling Fluid Flow:

cooling fluid flow

A customer needed to cool high pressure flow of fluid in a single pass. Using expanded Aluminum foam and attaching it to the surface of AHP-301CP thermoelectric cold plate (peltier cold plate) provided a way to maximize the thermal contact surface and eliminated the need to complex fluid path and larger cold plate.

BEVERAGE COOLING IN A BARREL

Beverage Cooling in a barrel:

beverage cooling in a barrel beverage cooling in a barrel

Here’s an application that TECA’s engineering team was particularly excited about. Not because of the economics or the potential new business. Frankly we didn’t think the market was there. But as soon as they found out that a ½ barrel of beer would be needed for testing they were all over it. While none was ever sold, good lessons regarding contact methods and material stratification were learned. To see the result of the test click here.
We used an AHP-1200CP thermoelectric cold plate and a TLC-700 thermoelectric liquid chiller for testing purpose.

FLUID DISPENSING

Fluid Dispensing:

fluid dispensing

A leading manufacturer of fluid dispensing systems uses one of our Thermoelectric Cold Plate and Temperature Controller for controlling the fluid temperature of adhesives, sealants, lubricants and other materials in meter, mix and dispensing systems.
Unlike other larger, higher cost and less accurate heating and cooling devices, which use heater cartridges, refrigerant or water to heat and cool, these thermoelectric-effect temperature controllers use the Peltier-Seebeck effect to directly convert electrical voltage to thermal differentials. This effect, which is reversible, either heats or cools fluid materials with precision to the temperature set point. The compact Peltier thermoelectric device, temperature sensor and the temperature control is mounted to a manifold where the fluid passes through to be precisely heated, maintained or cooled.

COOLING PURE FLUID FLOW

Cooling Pure Fluid Flow:

cooling pure fluid flow cooling pure fluid flow

The customer needed to cool a very low flow rate of a very pure fluid. Passing tubing through an ice bath did not provide close enough and consistent enough temperature control. However by using the AHP-1200CPV with tube chiller option and by determining the optimum set point a consistently cooled flow of the pure fluid was obtained.

FHP-3250 Series

Large Capacity Thermoelectric Air Conditioner

Large Capacity Thermoelectric Air Conditioner 1978 BTU/HR (580 watts) Enclosure Cooling, 48 VDC or 120 VAC Input with Power Save Mode:

Cool NEMA-12 enclosures, NEMA-4 enclosures and NEMA-4X/Harsh Environment enclosures with the thermoelectric FHP-3250-Series. This advanced Peltier-driven air conditioner will maintain both efficient cooling and the NEMA rating of your enclosure. The flush-mounted design of the FHP-3250 is ideal for control cabinets with little to no room for added equipment. The ECO-Mode temperature control feature helps save on power use. Designed to protect control cabinets, thermoelectric cooling technology (a.k.a. Peltier) is reliable and low-maintenance. Cool controls, electrical equipment, enclosures, and other heat sensitive equipment. Ideal for indoor or outdoor environments.

Protect your equipment from failure due to overheating. Choose low maintenance thermoelectric enclosure coolers from TECA for superior performance and reliability.

  • Mounting Style:Flush Mounted Voltage: 120 VAC, (48 VDC)
    Current: 7.0 AMPS, (22 AMPS)
    Operating Ambient: -40/+70 °C
    Operating Enclosure: -10/+60 °C
    Environments: Nema-12, Nema-4, Nema-4X/Harsh Environment

    Performance Rating:
    Cooling (Traditional):
    1978 BTU/HR
    Cooling (Din 3168): 580 WATTS
    Cooling COP (at L35 L35): 0.7
    Heating (Traditional): >2780 BTU/HR
    Heating (Din 3168): >815 WATTS
    Heating COP: >1.0

      

    Includes:
    • Power supply
    • Temperature controller
    • Power saving heat exchanger mode (ECO-Mode)
    • Mounting gasket
    • Mounting hardware
    • Power input cord
    • Circuit breaker

    Controller Features:
    TC-4F: Active cool 35 °C; ECO-Mode 25 °C
    TC-7F: Active cool 35 °C; Active heat 15 °C; ECO-Mode 25 °C

  • Click on the part numbers to request a quick quote:
    MODEL NUMBERPART NUMBERNOTESCONTROLLERENVIRONMENTCURRENT
    AMPS
    ENVIRONMENT
    FHP-32507-I4J0-0-000
    Cool onlyTC-4F1207NEMA-12, IP 52
    FHP-32507-I450-0-000
    Cool only3-32 VDC External signal1207NEMA-12, IP 52
    FHP-3250HC7-I4I0-1-000
    Heat/CoolTC-7F1207NEMA-12, IP 52
    FHP-3250HC7-I450-1-000
    Heat/Cool3-32 VDC External signal1207NEMA-12, IP 52
    FHP-3250XE7-I4J0-4-000
    Cool onlyTC-4F1207NEMA-4/4X, IP 56
    FHP-3250XE7-I450-4-000
    Cool only3-32 VDC External signal1207NEMA-4/4X, IP 56
    FHP-3250XEHC7-I4I0-5-000
    Heat/CoolTC-7F1207NEMA-4/4X, IP 56
    FHP-3250XEHC7-I450-5-000
    Heat/Cool3-32 VDC External signal1207NEMA-4/4X, IP 56
    FHP-3250X7-I4J0-2-000
    Cool onlyTC-4F1207NEMA-4X/Harsh Environment, IP 56
    FHP-3250X7-I450-2-000
    Cool only3-32 VDC External signal1207NEMA-4X/Harsh Environment, IP 56
    FHP-3250XHC7-I4I0-3-000
    Heat/CoolTC-7F1207NEMA-4X/Harsh Environment, IP 56
    FHP-3250XHC7-I450-3-000
    Heat/Cool3-32 VDC External signal1207NEMA-4X/Harsh Environment, IP 56
    FHP-32507-I5J6-0-000
    Cool onlyTC-4F(48)22NEMA-12, IP 52
    FHP-32507-I556-0-000
    Cool only3-32 VDC External signal(48)22NEMA-12, IP 52
    FHP-3250HC7-I5I6-1-000
    Heat/CoolTC-7F(48)22NEMA-12, IP 52
    FHP-3250HC7-I556-1-000
    Heat/Cool3-32 VDC External signal(48)22NEMA-12, IP 52
    FHP-3250XE7-I5J6-4-000
    Cool onlyTC-4F(48)22NEMA-4/4X, IP 56
    FHP-3250XE7-I556-4-000
    Cool only3-32 VDC External signal(48)22NEMA-4/4X, IP 56
    FHP-3250XEHC7-I5I6-5-000
    Heat/CoolTC-7F(48)22NEMA-4/4X, IP 56
    FHP-3250XEHC7-I556-5-000
    Heat/Cool3-32 VDC External signal(48)22NEMA-4/4X, IP 56
    FHP-3250X7-I5J6-2-000
    Cool onlyTC-4F(48)22NEMA-4X/Harsh Environment, IP 56
    FHP-3250X7-I556-2-000
    Cool only3-32 VDC External signal(48)22NEMA-4X/Harsh Environment, IP 56
    FHP-3250XHC7-I5I6-3-000
    Heat/CoolTC-7F(48)22NEMA-4X/Harsh Environment, IP 56
    FHP-3250XHC7-I556-3-000
    Heat/Cool3-32 VDC External signal(48)22NEMA-4X/Harsh Environment, IP 56
  • Click to download:

    Solid Model files:
    TypeFile NameDate ModifiedSize

    IGS
    Fhp 3200 9:17 am 09/01/201619.2M

    PDF
    Fhp 3200 9:17 am 09/01/2016665.8k

    SLDP
    Fhp 3200 9:17 am 09/01/20163.8M

    STEP
    Fhp 3200 9:18 am 09/01/201612.6M

    dwg
    Fhp 3200 9:16 am 09/01/20164M
  • Part NumberDescriptionDrawingData Sheet
    EH-2001200 Watts Enclosure heater
    120 VAC
    dwgpdf
    EH-2002200 Watts Enclosure heater
    240 VAC
    dwgpdf
    EH-4001400 Watts Enclosure heater
    120 VAC
    dwgpdf
    EH-4002400 Watts Enclosure heater
    240 VAC
    dwgpdf
    D-100Condensate discharge, plasticpdf
    D-200Condensate discharge, ST.ST.pdf

Features:
• High capacity thermoelectric design
• Power saving air to air heat exchanger mode (ECO-Mode)
• Heavy duty full perimeter mounting
• No intrusion into enclosure
• Central input cord for easy mounting
• Closed loop design
• Condensate control and evaporation system
• Increased efficiency at higher ambients
• Virtually maintenance free
• No compressor
• Environmentaly friendly and safe
• Stainless Steel exterior housing
• Mounts and operates in any orientation
• Integral temperature controller
• Weight 93 LBS.
• UL 60335-1 & 2-40; CSA C22.2#60335-1 & 2-40
• IEC 60335-1 & 2-40
• CENELEC EN 61000-6-2 & EN 61000-6-4


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