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ANODIZING ALUMINUM

Anodizing Aluminum:

anodizing aluminum
A technological university in Asia chose TECA’ s thermoelectric cooling Model AHP-800MSP Magnetic Stirring Cold/Hot Plate to anodize aluminum. The researcher’s process required a temperature of 10 °C.

The AHP-800MSP‘s universal input voltage feature (100-240 VAC) allows it to be used anywhere, making it a perfect, off the shelf choice for our customer in Asia. He wrote to us: “It is quite good. Also the manual is quite clear and quite user-friendly. Thank you.”
Unique to this product is the adjustable nature of many of its features: stir-bar speed, fan speed (for noise reduction), temperature sensing (internal or external) and more.

The AHP-800MSP can even accept beakers of various size by adding optional sleeves. The solid-state thermoelectric construction is low-maintenance. There are no filters to change and no moving parts except for the fans. Our products use robust thermoelectric modules and boast a long service life.

AEROSPACE MANUFACTURING

Aerospace Manufacturing:

liquid chiller for aerospace manufacturing application

 

To meet an Aerospace manufacturing customer requirement TECA sales and engineering team modified a standard model chiller to meet a highly specialized demand of the application, including liquid cooling, 24 VDC input and wall mounting. This recirculating liquid chiller was developed for a customer who needed something similar to the TECA LHP-300CP chiller; but it had to be a liquid cooled liquid chiller – it had to be 24 VDC input – and it had to be mounted on the wall!

The application is X-Ray inspection of aircraft engine parts. Temperature controlled water is circulated through a heat exchanger which is keeping photo diodes nice and cool, assuring quality X-Ray imaging.

CUSTOM MILITARY LIQUID CHILLER

Military Liquid chiller:

Here’s another custom military application by TECA.

Military grade liquid chiller

 

The United State Navy needed a liquid chiller to circulate coolant and also meet strict military requirements. TECA developed a custom thermoelectric liquid chiller using MIL rated components. This is a liquid chiller for circulating chilled coolant as part of a tracking system on a NAVY ship.

Note that the chilled liquid circuit is effectively “sandwiched“ between two heat sinks with rugged Mil 901 fans. Wiring and electrics are housed in a NEMA-4X enclosure with an O-ring gasket seal. This unit is rated for shipboard use in salt-spray, shock and vibration.

LIQUID CHILLER WITH 200′ HOSE

Liquid Chiller with 200′ Hose:

Liquid chiller with 200' hose

A customer wanted a TLC-1400 thermoelectric liquid chiller (Peltier chiller) to maintain a 400 watt load under normal conditions except for one thing, the hose needed to be over 200’ long. Would it pump? How much of an effect would it have on the cooling capacity? We could have run the numbers and come up with an estimate.

It was really easier to just hook up some hose and a constant load plate, roll it into the environmental chamber and see what it did. It did more than it was supposed to. The customers safely bought it knowing it would do what he needed.

CHILLING PROCESS INK

Chilling Process Ink:

Here’s the way they’re all supposed to work:
September: Initial contact: Need help sizing unit that can maintain a liquid temperature between 25 °C – 35 °C in ambient conditions of 15 °C – 40° C. I need a unit for testing ASAP. In conjunction with sizing a chiller, I am also trying to size a heat exchanger. I need chiller flow rate and output temperature. Please call to discuss details.

Read moreCHILLING PROCESS INK

COOLING GAS FLOW

Cooling Gas FLow:

A potential customer expressed interest in a cooling/heating system for an aerosol flow tube envisioning a 1 inch OD, 0.875 inch ID stainless steel flow tube mounted inside a 2-2.5 inch ID pipe (likely also stainless steel and insulated on the outside) capable of controlling the tube at temperatures ranging from roughly 5 °C to 40 °C at an ambient temperature of 25-30 °C.  We are measuring the change in particulates in the air due to the temp change.

cooling gas flow cooling gas flow

Standard liquid chillers were first offered along with technical design assistance. The requirements led to direct contact cooling as being a good solution. Standard cold plate products and controllers were offered which led to this request for a custom package. “We would like to have the flow tube sandwiched between the cold plates with the temperature controller and power supplies attached in a similar manner so that we only need attach the temperature controller (the TC-3400 appears as if it will work) to a computer so that we can change the set points remotely.

Is any of this even possible or am I dreaming in Technicolor?” We advised him that the best dreams were in color. Preliminary design work was done and a quote prepared. Shortly thereafter an order was received; design documents were completed and sent to production. Less than 3 months after the initial contact the product was shipped. Several months later a follow up was made with this response.

“Things are doing really well. It does exactly what we wanted it to do, and is much more efficient and better than we hoped for. We’re very happy!

BEVERAGE COOLING IN A BARREL

Beverage Cooling in a barrel:

beverage cooling in a barrel beverage cooling in a barrel

Here’s an application that TECA’s engineering team was particularly excited about. Not because of the economics or the potential new business. Frankly we didn’t think the market was there. But as soon as they found out that a ½ barrel of beer would be needed for testing they were all over it. While none was ever sold, good lessons regarding contact methods and material stratification were learned. To see the result of the test click here.
We used an AHP-1200CP thermoelectric cold plate and a TLC-700 thermoelectric liquid chiller for testing purpose.

FLUID DISPENSING

Fluid Dispensing:

fluid dispensing

A leading manufacturer of fluid dispensing systems uses one of our Thermoelectric Cold Plate and Temperature Controller for controlling the fluid temperature of adhesives, sealants, lubricants and other materials in meter, mix and dispensing systems.
Unlike other larger, higher cost and less accurate heating and cooling devices, which use heater cartridges, refrigerant or water to heat and cool, these thermoelectric-effect temperature controllers use the Peltier-Seebeck effect to directly convert electrical voltage to thermal differentials. This effect, which is reversible, either heats or cools fluid materials with precision to the temperature set point. The compact Peltier thermoelectric device, temperature sensor and the temperature control is mounted to a manifold where the fluid passes through to be precisely heated, maintained or cooled.

CRYOGENIC FLUID CONTROL

Cryogenic Fluid Control:

cryogenic fluid control cryogenic fluid control

 

Cryogenic fluid is extremely sensitive to temperature and pressure changes within an experimental environment. A custom-modified version of TECA’s LHP-300CPHC Liquid-Cooled Cold Plate is installed as part of a system which allows the customer to closely monitor and control temperature.

The long life expectancy and low maintenance requirements of the LHP-300CPHC offer reliability and convenience to the customer’s long-term research experiment.

CHEMICAL VAPOR DISTRIBUTION SYSTEM

Chemical Vapor Distribution System:

130-tlc-900

An OEM customer integrates TECA’s Model TLC-900 Liquid Chiller into a bubbler system designed to distribute chemical vapor via a carrier gas. The bubbler vessel is filled with the liquid chemical. The carrier gas is bubbled through the vessel and TECA’s TLC-900 Liquid Chiller maintains the chemical at a temperature determined by the end user, to maximize process control. The customer chose TECA’s TLC-900 Liquid Chiller over others because of its heating and cooling capability and the versatility of its universal input voltage (100-240 VAC). The customer’s system is sold worldwide and quality and reliability are key. The customer shared with us: “Before we used TECA products, we had half a dozen failed units over in China that my boss had to fix. I’m talking chillers that have only been in service for less than 4 months. In all, there have been at least ten of them go bad over the years. Some of the current orders we have with you are replacement units for the failed ones. We love your products. You are putting the competition to shame. Keep up the good work.”

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