With Control

COOLING GAS FLOW

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Cooling Gas FLow:

A potential customer expressed interest in a cooling/heating system for an aerosol flow tube envisioning a 1 inch OD, 0.875 inch ID stainless steel flow tube mounted inside a 2-2.5 inch ID pipe (likely also stainless steel and insulated on the outside) capable of controlling the tube at temperatures ranging from roughly 5 °C to 40 °C at an ambient temperature of 25-30 °C.  We are measuring the change in particulates in the air due to the temp change.

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Standard liquid chillers were first offered along with technical design assistance. The requirements led to direct contact cooling as being a good solution. Standard cold plate products and controllers were offered which led to this request for a custom package. “We would like to have the flow tube sandwiched between the cold plates with the temperature controller and power supplies attached in a similar manner so that we only need attach the temperature controller (the TC-3400 appears as if it will work) to a computer so that we can change the set points remotely.

Is any of this even possible or am I dreaming in Technicolor?” We advised him that the best dreams were in color. Preliminary design work was done and a quote prepared. Shortly thereafter an order was received; design documents were completed and sent to production. Less than 3 months after the initial contact the product was shipped. Several months later a follow up was made with this response.

“Things are doing really well. It does exactly what we wanted it to do, and is much more efficient and better than we hoped for. We’re very happy!

BEVERAGE COOLING IN A BARREL

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Beverage Cooling in a barrel:

beverage cooling in a barrel beverage cooling in a barrel

Here’s an application that TECA’s engineering team was particularly excited about. Not because of the economics or the potential new business. Frankly we didn’t think the market was there. But as soon as they found out that a ½ barrel of beer would be needed for testing they were all over it. While none was ever sold, good lessons regarding contact methods and material stratification were learned. To see the result of the test click here.
We used an AHP-1200CP thermoelectric cold plate and a TLC-700 thermoelectric liquid chiller for testing purpose.

AHP-800MSP STIRRING COLD/HOT PLATE

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COLD WELL

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Cold Well:

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The CWB-01 cold well was first developed as an AHP-1200CPV custom accessory for the petrochemical industry. It replaced the need to maintain ice baths for the storage of chemicals. It has the advantage of good temperature control in either heating or cooling modes. The temperature of the cold plate can be referenced to the fluid temperature or the remote sensibility feature of the CPV can be used to control based on the actual fluid temperatures.

Cold Wells can be made to accommodate many vessel sizes.

COOLING FLUID FLOW

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Cooling Fluid Flow:

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Chilling liquids being circulated by a peristaltic pump under ultra-clean conditions. When handling and processing various fluids in laboratory and electronic environments cleanliness is a must. Peristaltic pumps have been developed for the purpose of creating a fluid flow without contacting the fluid itself. TECA developed a liquid chiller to cool fluids, while satisfying the same cleanliness requirements.

The solution, based on our successful cold plate product line, has proven to be versatile and effective. Pictured here is the first prototype of a multiple-pass tube cooler for use with a peristaltic pump. Applications range from laboratory to medical to industrial.

COOLING PURE FLUID FLOW

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Cooling Pure Fluid Flow:

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The customer needed to cool a very low flow rate of a very pure fluid. Passing tubing through an ice bath did not provide close enough and consistent enough temperature control. However by using the AHP-1200CPV with tube chiller option and by determining the optimum set point a consistently cooled flow of the pure fluid was obtained.

CHEMICAL VAPOR DISTRIBUTION SYSTEM

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Chemical Vapor Distribution System:

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An OEM customer integrates TECA’s Model TLC-900 Liquid Chiller into a bubbler system designed to distribute chemical vapor via a carrier gas. The bubbler vessel is filled with the liquid chemical. The carrier gas is bubbled through the vessel and TECA’s TLC-900 Liquid Chiller maintains the chemical at a temperature determined by the end user, to maximize process control. The customer chose TECA’s TLC-900 Liquid Chiller over others because of its heating and cooling capability and the versatility of its universal input voltage (100-240 VAC). The customer’s system is sold worldwide and quality and reliability are key. The customer shared with us: “Before we used TECA products, we had half a dozen failed units over in China that my boss had to fix. I’m talking chillers that have only been in service for less than 4 months. In all, there have been at least ten of them go bad over the years. Some of the current orders we have with you are replacement units for the failed ones. We love your products. You are putting the competition to shame. Keep up the good work.”

COSMETIC TREATMENT

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Photofacial treatments using intense pulsed light are said to remove spider veins and age spots, but are uncomfortable for the patient. The apparatus shown uses a TECA Model TLC-700 Peltier based liquid chiller to cool the tip of the hand piece which rests on the skin area under treatment. This enhances the comfort of the patient; allowing for a better quality treatment. The chiller is a closed loop system so no water gets on the patient or the instruments. Water temperature is closely adjustable over a wide range.

AIRBORNE THERMOELECTRIC LIQUID CHILLER

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rlc-1400 pic
A customer serving the national security market specializes in remote sensing solutions. TECA Corporation’s thermoelectric, rack-mounted RLC-1400 Liquid Chiller improves the customer’s product efficiency by reliably cooling a laser and high-power electrical components, as part of an airborne system.

PRODUCTION TESTING ( COOLING DUT)

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Production testing (cooling device under test)

cooling device under test
TECA’s RLC-1800 Rack Mounted Liquid Chiller offers powerful cooling as a component in the customer’s testing procedure. The customer, developing testing for a radar system, has a device under test (DUT) which contains cold plates. TECA’s RLC-1800 provides liquid cooling to the cold plates and prevents them from over heating during the process. The RLC-1800 is the most powerful liquid chiller we offer, with 620 watts cooling capacity.

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