FIBER OPTICS

Fiber Optics:

fiber optics

The customer makes fiber optics and related components and subsystems, they use an AHP-1200CPV cold plate for testing components.

They are using it to run temperature test on them, they set the temperature, and it goes to temperature and sits there, heating or cooling.

“It works well”.  Before they were cobbling together home brew solutions with a heater here, a circuit and a fan there but it’s nice to have a system that does it all.

HIGH SPEED CRYSTAL OSCILLATORS

High Speed Crystal Oscillators:

High Speed Crystal Oscillators

The customer makes high performance crystal oscillators and atomic clocks for satellites and laboratories and they needed something for temperature control and stabilization.

They found TECA and the AHP-301CPV, tried one and say it is “working fantastic”. Well enough to order more for production, quality and engineering tests. They use them to maintain a stable temperature of the oscillator which in turn provides a stable frequency.

PERFORMANCE TESTING

Performance Testing:

performance testing performance testing

 

Customer needed to test low-temperature performance of inertial measuring devices.  In this application of low temperature thermoelectric cooling; the user is testing inertial measurement devices over a temperature range.

The devices as well as the TECA cascaded cooling assembly are subjected to various rotational and acceleration stimuli while device temperature is controlled.  The custom thermoelectric cold plate cascaded (Peltier cascade) was built up from a standard Model AHP-301CP cold plate.

The finished test fixture was able to function with a maximum rotation rate of 1700° per second and 50 g acceleration.  The rotation is evident in the photo. By using a standard product as the basis for the cooling system, higher costs associated with a custom solution were avoided.

VACUUM CHAMBER

Vacuum Chamber:

vacuum chamber

 

Some engineers at Lucent wanted to cool devices inside a vacuum chamber and they didn’t want to reinvent the wheel. TECA’s been making devices like that for decades. They had a load of 10 to 20 watts generated and wanted -40 °C with about 15 °C to 20 °C water available.

A Custom LHP-800CP / LHP-300CP cascade, controller and power supply were supplied for a reasonable cost in a reasonable time frame.

SAMPLE COOLING IN CLEAN ROOM

Sample Cooling (Clean Room):

Sample Cooling Clean Room Sample Cooling Clean Room

 

A research lab in Europe needed to stabilize the temperature of an acid solution within +-0.5 °C. TECA’s AHP-301CPV Cold/Hot Plate was the ideal solution due to its small footprint, versatile features and programmable temperature controller. The customer offered the following comments:

  • The AHP-301CPV is installed in our big clean room*. Here we fabricate our micro/nano devices for electronic and photonic applications.
  • we have now the possibility to do experiments at controlled temperatures and in a really wide range of temperatures. This allow us to increase the reproducibility of our results, which often are so dependent by Temperature.
  • AHP-301CPV keeps stable the temperature of an acid solution inside a beaker (max 6 or 7cm in diameter and max 10cm in height).
  • The possibility to program the temperature controller it’s really interesting, and it will be worthwhile for future experiments. (The customer is referring to the ability to program ramp & soak profiles)

TECA’s cold/hot plates are not specifically designed for clean room use however the customer determined this product would be suitable given the restrictions in this particular clean room.

COOLING SAMPLES TO -40 °C Research Study

Cooling Samples to -40 °C

Cooling Samples to -40 °C Cooling Samples to -40 °C

 

A university research team utilized TECA’s AHP-1200C31 Cascaded Cold Plate to build a calorimeter for a research paper that was recently published. The researchers aimed to determine the thermal properties of their specimen as part of a study on cement and concrete durability.

Originally the customer used only the AHP-1200CAS base cold plate and was able to reach -15 °C. When he determined that colder temperatures were needed, he added the CCP-31 cascade attachment to reach -40 °C. With a cascade system each cascade stage acts as a heat sink for the stage above it. This allows the top stage to reach colder temperatures.

TECA offers two and three stage cascade systems for reaching temperatures as low as -60 °C (LHP-1200C31).

MEDICAL LABORATORY

Medical Laboratory:

medical laboratory

Some researchers at Johns Hopkins have taken the AHP-1200CPV thermoelectric cold plate (Peltier cold plate) and are cooling protein crystallization in Teflon trays with a solution in them. They’ve used the remote sense feature by drilling a hole in Teflon tray and installing the sensor in there. Using it with internal sensor and the auto-tuning feature they have gotten the control they needed. The secret may have been in how well the Teflon tray is contacting the 2″ X 3″ plate, machined perfectly flat.

Cooling objects with concave bottoms minimizes the contact area and diminishes the cooling effectiveness.

PHARMACEUTICAL LABORATORY

Pharmaceutical Laboratory:

Keeping drugs cool on the bench

pharmaceutical laboratory

A private biopharmaceutical company formulates drugs that are sensitive to temperature. TECA Model AHP-1200 CPV is their perfect benchtop cooling solution. The customer uses the AHP-1200 CPV Cold Plate in combination with the customer’s own aluminum blocks to keep solutions at 0C during filtration and vial filling operations.

The customer reports, “We have been very satisfied”. This customer provided photo is a wonderful example of the versatility of TECA’s line of Laboratory Cold/Hot Plates. The plate surfaces are appropriately sized to accept microtiter plates and other lab accessories. The temperature can be read from either the plate surface or anywhere a remote sensor can be placed, via the Remote Sensibility™ feature.

LABORATORY APPLICATION

Laboratory Application:

laboratory application laboratory application

 

In March our customer said: “We are most likely going to soon order 1 of the AHP-301CPV.”

First though, can you please provide a quote on the manufacture of a top plate? We would like to fit:

  • 2 x 500 mL Schott bottles (the one I measured was 86mm diameter)
  • 2 x 250 mL Schott bottles (the one I measured was 68mm diameter)
  • 2 x 50 mL Schott bottles (the one I measured was 46mm diameter)

I’d guess that Schott do not make their bottles to too tight specifications, so we would need to allow some room for tolerances. What do you think? These could be arranged in any way that fit best and that minimized any top plate overhang over the cold plate beneath. We can foresee out-growing the 50 mL bottles, so ideally would like the ‘walls’ surrounding the 50 mL wells to be thick enough to later be drilled out so that the wells can accommodate 100 mL Schott bottles (the one I measured was 56mm diameter). The height of the top plate (i.e. depth of the wells) only need be about 70 mm. For the current application, we only need to chill to about 5 deg °C. Does the range we are interested in affect anything?

In May we shipped the custom “Beaker Block: and AHP-301CPV.

ELECTRONIC TEST STATION

Electronic Test Station:

electronic test station

This is how the TECA Model AHP-1800CPV got its start. An aerospace contractor was interested in a large cold plate for the testing of electronic components. At the time our largest standard cold plate was the AHP-1200CPV. The client requested a larger plate. We added an accessory plate which was 12×18 inches (pictured).

This solution worked well, and we followed it by designing three new products:
AHP-1800CPV, AHP-2700CPV, and the AHP-5400CPV. These products have larger plates, ideal for working with multiple components or larger sized DUTs.

At TECA, we listen to our customers’ needs and push the limits of our designs- this is how we innovate! https://www.thermoelectric.com/about-teca/

Quarterly eNewsletter